SRS4702 Header Hardwood Log Sawing Trainer


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Abstract. It is well understood that the initial breakdown of hardwood logs into lumber has a tremendous impact on total lumber value and conversion efficiency. Maximum value recovery is dependent on the proper log orientation as boards are removed. Thus, by increasing the sawyer's understanding of the impact of log and defect positioning during sawing, sawyers will be able to maximize lumber value recovery. However, there currently is no facility that allows the sawyer to experiment with different log orientations during sawing or with different breakdown patterns on the same log and receive feedback on the outcome of such sawing decisions. In the sawmill, it will be expensive to practice on sawlogs, especially because sawing decisions are irreversible. Consequently, proficiency at hardwood log breakdown is usually attained only after many years of trial-and-error experience. The question is, "Can a training system be developed that will enable sawyers to learn about hardwood log sawing in a nondestructive way?" This project proposes to develop a computer-aided sawing trainer for primary hardwood processing that will enable sawyers to examine different log orientations and sawing patterns on the same log or on different logs in a nondestructive way, with immediate feedback on lumber value recovery. This will provide sawyers with a capability to experiment and learn about different log orientations during sawing or different breakdown patterns, and their consequences. The sawing trainer has the potential to greatly improve sawyer skill and efficiency.

Luis G. Occeña (Univ. of Missouri) and Daniel L. Schmoldt

 



Accomplishments

  • Previous sawing simulation software has been modified to present more realistic logs and to provide a user-friendlier interface.

Current and Future Work

  • Increase the speed of the simulator and improve the user interface, based on beta-test user feedback.
  • Provide an unlimited data base of logs for the trainer by generating hypothetical logs (using a statistical representation of hardwood logs).

Technology Transfer Efforts

  • Demonstrate an alpha prototype of the trainer at the May 1999 NHLA meeting.
  • Deliver the completed sawing trainer to NHLA in May 2000 for distribution to their members.

 


 

Southern Research Station Forest Service USDA Virginia Tech Department of Wood Science and Forest Products Non-Timber Forest Products
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Last Modified: 06/13/07
Send Comments to Matt Winn: mwinn@fs.fed.us